10 Motors Glass Straight Edging Machine
- Product Information
The 10 Motors Glass Straight Edging Machine is a high-precision equipment designed for straight edging and polishing of glass. ADZM10325C glass straight line edging machine, suitable for grinding flat glass of different sizes and thicknesses side. Coarse grinding, fine grinding, chamfering and polishing processes are completed at one time. This machine is an upgraded model, using high-precision front and rear platens, with higher accuracy and accuracy. Using frequency conversion speed regulation, the adjustable range is large, the speed is stable, and the feeding can be adjusted arbitrarily during the grinding process speed and feed. Adjustable front rail to adjust processing glass thickness. This machine is equipped with automatic clamping, stabilization systems, etc. High processing precision, high work efficiency and convenient operation are necessary for glass processing technology, equipment. As a leading Chinese 10 motors glass edging machine factory, we pride ourselves on delivering exceptional customer service and tailored solutions, making us a trusted partner for clients worldwide.
Technical Specifications:
Item | Technical Specifications |
Model Number | ADZM10325C |
Voltage | 380V/50Hz |
Power | 24kw |
Glass thickness | 3-25mm |
Feeding speed | 0.5-7m/min |
Min size | 60×60mm |
Weight of machine | 3200kg |
Overall size | 7200×2500×1000mm |
Position of Wheels:
10 Motors Glass Straight Edging Machine is a high-precision automated equipment designed specifically for flat glass processing
Power system: equipped with 10 independent drive motors, with a total power of 19.75kW, supporting 380V/50Hz three-phase power supply, with a voltage fluctuation tolerance range of ± 15%, ensuring stable operation in unstable environments of industrial power grids.
Processing capability: capable of processing glass with a thickness of 3-25mm and a minimum size of 50mm × 50mm to a maximum size of 2440mm × 3660mm. The working speed can be adjusted from 0.5-7m/min to meet the processing efficiency requirements of glass with different thicknesses.
Precision control: Adopting PLC control system, equipped with high-precision variable frequency speed motor, achieving 0.0025mm level fine adjustment, glass diagonal error ≤ 0.5mm/m, ensuring edge straightness and angle consistency.
Grinding head configuration: includes a 2.2kW bottom edge grinding motor and a 1.5kW chamfering motor, using CHAORUI, Oasis New and other brand grinding wheels. The bottom edge polishing wheel models are 10S40, CE3 or SD001, which can achieve integrated processing of rough grinding, fine grinding and polishing.
Structural design: The main body is made of HT250 cast iron material, which has been annealed to eliminate internal stress. The base thickness is 25mm, the front and rear crossbeams are 30mm, and the columns are 20mm, ensuring that the equipment operates continuously for 24 hours without deformation.
2、 Typical application scenarios
This device is widely used in the following fields due to its high efficiency and versatility:
Deep processing of architectural glass
In the production of curtain wall, door and window glass, the equipment can quickly complete the straight edge and 45 ° oblique edge processing of glass, with a single shift production capacity of 800-1200 square meters, meeting the needs of large-scale engineering orders. For example, providing 20000 square meters of 12mm tempered glass straight edge processing for the Burj Khalifa curtain wall project in Dubai.
Furniture and Home Appliance Industry
For furniture glass countertops, refrigerator partitions, etc., the equipment can process irregular glass with a minimum size of 60mm × 60mm, and the chamfer width can be adjusted from 0-40mm to ensure that the edge smoothness meets the EU EN12150 safety standard.
Automobiles and Rail Transit
Provide high-precision edge grinding for new energy vehicle windshields and high-speed rail side windows, supporting processing of 3-19mm laminated glass, with edge polishing brightness reaching mirror effect, reducing wind noise and stress concentration risks.
Special glass manufacturing
In the production line of bulletproof glass and fire-resistant glass, the equipment can continuously process 25mm thick composite glass, and with the help of an automated loading and unloading system, achieve a daily production capacity of 500 square meters per line.
3、 Equipment maintenance and upkeep strategy
To extend the service life of the equipment and maintain machining accuracy, the following maintenance specifications should be followed:
Daily maintenance
Lubrication system: Check the oil level of the automatic oil injector before starting up daily to ensure sufficient lubrication of the gearbox, guide rail, screw and other parts. Use ISO VG320 gear oil and replace it every 500 hours.
Cooling system: Clean the glass debris in the water tank, check if the water pump pressure is stable at 0.2-0.3MPa, and prevent the grinding wheel from burning out due to insufficient cooling.
Electrical system: Use a multimeter to check the insulation resistance of the motor, ensuring it is ≥ 1M Ω; clean the dust in the PLC control cabinet to avoid program errors caused by static electricity.
Regular maintenance (every 2000 hours)
Mechanical calibration: Use a laser alignment instrument to detect the parallelism between the grinding head and the guide rail, with an error controlled within ± 0.02mm; Adjust the preload force of the spindle bearing to ensure that the radial runout is ≤ 0.01mm.
Replacement of vulnerable parts: Replace grinding wheels with wear exceeding 30%, check the tension of the synchronous belt (standard value 180-220N), repair or replace broken diamond grinding blocks.
Safety inspection: Test the response time of the emergency stop button (≤ 0.2 seconds), check whether the protective cover interlock device is effective, and ensure compliance with CE safety certification requirements.
Long term shutdown maintenance
Rust prevention treatment: Spray rust prevention oil on the surface of the equipment, especially on exposed transmission components; Raise the grinding head to the highest position to avoid bearing deformation caused by gravity.
Environmental control: The storage environment should have a humidity of ≤ 60% and a temperature of 5-40 ℃. Use a dust cover to cover the equipment and prevent electrical components from getting damp.