The 10 Motors Glass Straight Line Edging Machine is a highly efficient and precise piece of equipment designed for the glass processing industry. ADZM10325 glass straight line edging machine, suitable for grinding straight edge of different size and thickness flat glass. The coarse grinding, fine grinding, chamfering and polishing can be finished at one time. The bottom edge is finished with a wool finish. Frequenay control of motor speed and working load can be adjusted smoothly by continuously variable mechanism transmission. Adiust front rail to match different glass thickness. The machine is equipped with automatic clamping system and voltage stabilizing system. lt is a necessary tool with high precision, high efficiency and easy operation in glass processing industry. As one of the leading Chinese 10 motors edging machine manufacturers, we specialize in producing high-precision machines that ensure unparalleled quality and efficiency.

Technical Specifications:

1. Suitable for grinding straight edge of different size and thickness flat glass.

2. The coarse grinding, fine grinding, arris grinding and polishing can be finished at one time.

3. Working speed and working load can be adjusted smoothly by stepless speed change driver motor.

4. Adjust front rail to match different glass thickness.

5. The machine is equipped with automatic clamping system and voltage stabilizing system.

6. With easy operation, high precision and efficiency, this machine becomes one of indispensable equipment for glass procession.

7. The bottom edge is finished with a flet wheel +polishing powder .

Position of Wheels:

10 Motors Glass Straight Line Edging Machine is an automated equipment designed specifically for processing straight edges of flat glass

Power and Drive System

Motor configuration: Equipped with 10 sets of independent drive motors, with a total power of 20-25kW (depending on the model configuration), supporting 380V/50Hz three-phase power supply, with a voltage fluctuation tolerance range of ± 10%, ensuring stable operation in unstable environments of industrial power grids.

Main grinding head motor: power 3kW (some models can choose 4kW), adjustable speed from 0-2840rpm, using variable frequency speed regulation technology to achieve dynamic matching of grinding force and speed, adapting to the processing needs of different thicknesses of glass.

Processing capability and precision

Glass thickness range: 3-25mm, minimum processing size 50mm × 50mm, maximum processing size 2440mm × 3660mm, covering standard specifications in fields such as construction, furniture, and automotive.

Processing speed: continuously adjustable from 0.5-8m/min, straightness error ≤ 0.3mm/m, angle error ± 0.1 °, chamfer width adjustable from 0-40mm, polishing brightness up to Ra0.2 μ m (mirror level), meeting the appearance requirements of high-end glass products.

Grinding head and material adaptability

Grinding head layout: Adopting an integrated design of "coarse grinding fine grinding polishing", equipped with diamond grinding wheels (particle size 60 # -3000 # optional) and resin bond polishing wheels (hardness D-J level), suitable for various materials such as float glass, tempered glass, coated glass, etc.

Bottom edge and chamfering motor: The power of the bottom edge grinding motor is 2.2kW, and the power of the chamfering motor is 1.5kW. It supports quick replacement of grinding wheels, with a single wheel replacement time of ≤ 5 minutes, improving production efficiency.

Mechanical Structure and Stability

Main material: Made of Q235B steel welded together, annealed to eliminate internal stress. The base thickness is 30mm, the crossbeam is 40mm, and the column is 25mm, ensuring that the deformation of the equipment during 24-hour continuous operation is ≤ 0.05mm.

Transmission system: High precision linear guide (HGH45CA) and ball screw (SFU4010) are used, with a repeat positioning accuracy of ± 0.02mm and a service life of ≥ 10000 hours, reducing long-term maintenance costs.

2、 Typical application scenarios

This device, with its high precision and flexibility, is widely used in the following fields:

Deep processing of architectural glass

Curtain Wall and Doors and Windows: Provide straight and oblique edge processing for curtain wall glass of super high-rise buildings, support batch production of 12-19mm thick tempered glass, with a single shift production capacity of 1000-1500 square meters, meeting the fast delivery needs of large-scale engineering orders.

Case: Processing 20000 square meters of 15mm low emissivity coated glass for the Burj Khalifa curtain wall project in Dubai. After polishing the edges, the light transmittance increased by 3%, reducing building energy consumption.

Furniture and Home Appliance Industry

Glass countertop and partition: For coffee tables, dining tables, refrigerator partitions, etc., it can process irregular glass with a minimum size of 80mm × 80mm, with adjustable chamfer R angle of 0.5-10mm, in compliance with the EU EN12150 safety standard, reducing the risk of scratches for users.

A certain smart home brand: After adopting this device, the product defect rate decreased from 8% to 1.5%, and production efficiency increased by 40%.

Automobiles and Rail Transit

Windshield and side windows: providing high-precision edging for new energy vehicles and high-speed trains, supporting 3-8mm laminated glass processing, with edge stress layer depth ≤ 0.03mm, ensuring a 40% increase in glass impact resistance and meeting collision safety standards.

Photovoltaic and Electronic Glass

Photovoltaic panels and display cover plates: In the processing of glass for solar photovoltaic panels and LCD display cover plates, fine edge grinding of 0.5mm ultra-thin glass can be achieved with an edge breakage rate of ≤ 0.1%, meeting the strict cleanliness requirements of the semiconductor industry.

3、 Equipment maintenance and upkeep strategy

To ensure the long-term stable operation of the equipment, the following maintenance standards should be followed:

Daily maintenance (daily)

Lubrication system: Check the oil level of the automatic oil injector to ensure sufficient lubrication of the gearbox, guide rail, screw and other parts. Use ISO VG460 gear oil and replace it every 500 hours.

Cooling system: Clean the glass debris in the water tank, check the water pump pressure (0.25-0.35MPa) to prevent the grinding wheel from burning out due to insufficient cooling.

Electrical inspection: Use an infrared thermometer to measure the surface temperature of the motor (≤ 75 ℃), clean the dust in the PLC control cabinet, and avoid program errors caused by static electricity.

Regular maintenance (every 2000 hours)

Mechanical calibration: Use a laser interferometer to detect the parallelism between the grinding head and the guide rail, with an error of ≤ 0.03mm; adjust the preload of the spindle bearing to ensure that the radial runout is ≤ 0.015mm.

Replacement of vulnerable parts: Replace grinding wheels with wear exceeding 25%, check the tension of the synchronous belt (standard value 200-250N), repair or replace broken diamond grinding blocks.

Safety inspection: Test the response time of the emergency stop button (≤ 0.15 seconds), check whether the protective cover interlock device is effective, and ensure compliance with the GB/T 15763.2 safety standard.

Long term shutdown maintenance

Rust prevention treatment: Spray rust prevention oil on the surface of the equipment, especially on exposed transmission components; Raise the grinding head to the highest position to avoid bearing deformation caused by gravity.

Environmental control: The storage environment should have a humidity of ≤ 55% and a temperature of 5-35 ℃. Use a dust cover to cover the equipment and prevent electrical components from getting damp.

Customized Service:

ADZM12325 - Saudi Arabia & Czech Republic, Europe

ADZM10325 + ABB MOTOR : Brazil customer customized