Double-Head Glass Drilling Machine
- Product Information
Double-Head Glass Drilling Machine is a high-precision equipment specially used for glass processing. It can perform efficient and accurate drilling operations on glass through the double-head drilling system. The equipment adopts advanced pneumatic clamping technology to ensure the stability of the glass during processing. Its workbench has a pneumatic lifting function, which is convenient for operators to load and unload materials and adjust during processing. The double-head drilling machine can be compatible with two different sizes of drill bits to meet the needs of processing different apertures on the same glass plate. It is widely used in the glass processing industry and provides efficient and reliable solutions for the production of glass products.
Double-Head Glass Drilling Machine Specifications:
Item | Technical Specifications |
Model Number | ADZK4220 |
Voltage | 380V/50Hz |
Power | 4.5kW |
Maximum processing width | 3000×1800mm |
Drilling diameter range | Φ5-Φ80mm |
Glass thickness | 4-25mm |
Feeding speed | 2800r/min |
Weight of machine | 1000kg |
Overall size | 2600×1700×2400mm |
OEM/ODM | Accept |
Compay Nature | China Manufacturers Suppliers Factory |
Double-Head Glass Drilling Machine Features:
1. Efficient double-head drilling
The double-head drilling system of the Double-Head Glass Drilling Machine is one of its core advantages. The two drills can work simultaneously or sequentially, greatly improving the drilling efficiency. Its drilling diameter range is Ф5-Ф80mm, which can meet a variety of glass processing needs. When processing a piece of 3000x1800mm glass, the double-head drilling system can complete the processing of multiple holes in a short time, which is more than 50% more efficient than the single-head drilling machine, providing efficient support for large-scale glass production.
2. Precise pneumatic clamping
The Double-Head Glass Drilling Machine adopts advanced pneumatic clamping technology to ensure the stability and accuracy of the glass during processing. The pneumatic clamping system firmly fixes the glass sheet through uniform pressure distribution to prevent displacement or shaking during drilling. Its clamping force can be adjusted according to the thickness of the glass (4-25mm) to ensure that glass of different thicknesses can be reliably fixed. This precise clamping method effectively improves the accuracy and quality of drilling and reduces the scrap rate.
3. Pneumatic lifting table
The pneumatic lifting function of the table is another highlight of the Double-Head Glass Drilling Machine. The operator can control the lifting of the table with a simple button, which is convenient for loading and unloading of glass plates. The lifting range and accuracy of the table are carefully designed to meet the needs of operations at different heights. When processing thicker glass, the table can be lowered appropriately to facilitate the operator to place the glass; after the processing is completed, the table can be quickly raised to facilitate the removal of the finished product. This function not only improves the convenience of operation, but also reduces the labor intensity when manually handling glass.
4. Multi-size drill bit compatibility
Double-Head Glass Drilling Machine can install two different sizes of drill bits at the same time, which enables the equipment to flexibly respond to various processing needs. When processing a piece of glass, it may be necessary to drill holes of different diameters at different locations. The equipment can complete the operation without changing the drill bit. This multi-size drill bit compatible design not only saves the time of changing the drill bit, but also improves the versatility and adaptability of the equipment, especially suitable for the diversified product needs of glass processing companies.
5. High-speed feeding system
The feed speed of Double-Head Glass Drilling Machine reaches 2800r/min, which can quickly complete the drilling operation. The high-speed feeding system adopts advanced transmission technology and control algorithms to ensure the stability and accuracy of the drill bit when running at high speed. When processing large areas of glass, the high-speed feeding system can quickly move the drill bit to the specified position, greatly shortening the processing cycle. When processing a piece of 3000x1800mm glass, the processing time can be shortened by more than 30% compared with low-speed feeding equipment, significantly improving production efficiency.
6. Stable electrical system
Double-Head Glass Drilling Machine is equipped with a stable electrical system to ensure the reliability of the equipment during long-term operation. Its voltage is 380V/50HZ and its power is 4.5kW, which can meet the power demand of industrial production environment. The electrical system adopts high-quality components and advanced circuit design, with overload protection, short-circuit protection and other functions, which effectively prevents the equipment from being damaged due to electrical failure. The stable electrical system provides a solid guarantee for the efficient operation of the equipment and reduces the equipment downtime.
7. Precision processing capability
The processing accuracy of Double-Head Glass Drilling Machine is very high and can meet the needs of high-precision glass processing. Its drilling position accuracy and aperture accuracy are strictly calibrated, and the error range is controlled within a very small range. When processing high-precision glass products, the drilling position accuracy can reach ±0.1mm and the aperture accuracy can reach ±0.05mm. This precision processing capability enables the equipment to produce high-quality glass products, which are suitable for high-end glass processing fields such as automotive glass, architectural glass, etc.
8. Humanized operation interface
Double-Head Glass Drilling Machine is equipped with a humanized operation interface, and the operator can easily set the processing parameters through the touch screen or control panel. The operation interface design is simple and intuitive, and even novice operators can quickly get started. The operator can enter parameters such as drilling position, aperture size, processing speed, etc. on the interface, and the equipment will automatically complete the corresponding processing operations. This humanized design not only improves the convenience of operation, but also reduces processing errors caused by operating errors.
Double-Head Glass Drilling Machine Application:
1. Automotive glass processing
Double-Head Glass Drilling Machine is widely used in automotive glass processing. Automotive glass needs to be drilled at specific locations for installing components such as wipers and rearview mirrors. The equipment can accurately drill holes that meet the requirements on automotive glass to ensure the stability and sealing of the installed components. For example, when processing the front windshield of a car, the equipment can drill a hole with a diameter of Ф10mm on the edge of the glass for installing the wiper bracket. Its high-precision and high-efficiency processing capabilities meet the strict requirements of automotive glass processing.
2. Architectural glass processing
In the field of architectural glass, this equipment also plays an important role. Architectural glass needs to be drilled at different locations for installing connectors for glass curtain walls, hinges for glass doors, etc. Double-Head Glass Drilling Machine can flexibly adjust the drilling position and aperture size according to the design requirements of architectural glass. For example, when processing glass curtain walls, the equipment can drill holes with a diameter of Ф20mm on the glass for installing connectors. Its efficient processing capacity can meet the needs of large-scale architectural glass processing and improve the production efficiency of architectural glass.
3. Furniture glass processing
The processing of furniture glass also requires high-precision drilling equipment. Double-Head Glass Drilling Machine can be used to process furniture glass such as glass coffee tables and glass cabinet doors. For example, when processing glass coffee tables, the equipment can drill a hole with a diameter of Ф30mm in the center of the glass for installing glass feet. Its multi-size drill compatible design can meet the processing needs of different furniture glasses and provide an efficient and reliable solution for the production of furniture glass.
4. Electronic glass processing
The electronic glass field has extremely high requirements for processing accuracy, and Double-Head Glass Drilling Machine can meet this demand. For example, when processing the glass display screen of electronic equipment, the equipment can drill a hole with a diameter of Ф5mm on the glass for installing cameras or sensors. Its high-precision processing capability ensures the aperture accuracy and position accuracy of electronic glass, meeting the strict requirements of electronic equipment. At the same time, the efficient processing capability of the equipment can also meet the large-scale production needs of electronic glass.
5. Decorative glass processing
Decorative glass needs to drill holes of various shapes and sizes on the glass for installing lamps, decorative parts, etc. Double-Head Glass Drilling Machine can flexibly adjust the drilling position and aperture size according to the design requirements of decorative glass. For example, when processing decorative glass, the equipment can drill holes with a diameter of Ф15mm on the glass for installing lamps. Its efficient processing capacity can meet the diversified processing needs of decorative glass and improve the production efficiency of decorative glass.
6. Industrial glass processing
In the field of industrial glass, this equipment also has a wide range of applications. Industrial glass needs to be drilled in different positions for installing pipes, sensors and other components. Double-Head Glass Drilling Machine can flexibly adjust the drilling position and aperture size according to the design requirements of industrial glass. For example, when processing industrial glass, the equipment can drill holes with a diameter of Ф40mm on the glass for installing pipes. Its high-precision and high-efficiency processing capabilities meet the strict requirements of industrial glass processing and provide a reliable solution for the production of industrial glass.
Double-Head Glass Drilling Machine Maintenance:
1. Daily cleaning and inspection
After using the Double-Head Glass Drilling Machine every day, it must be cleaned and inspected. First, wipe the surface of the equipment with a clean soft cloth to remove dust and stains. Pay special attention to cleaning the drill bit, workbench and clamping device to avoid residual glass debris affecting the normal operation of the equipment. Secondly, check the pneumatic system of the equipment to ensure that there is no air leakage in the cylinder, air pipe and air valve. Check the electrical system to see if the wires are worn or loose to ensure the safe operation of the equipment. For example, if the air pipe is found to have air leakage, the air pipe should be replaced in time to avoid insufficient clamping force or unsmooth lifting of the workbench due to air leakage.
2. Regular lubrication and maintenance
Lubrication of the Double-Head Glass Drilling Machine is an important part of maintenance. The transmission parts of the equipment need to be lubricated every other week. For example, apply an appropriate amount of lubricating oil to the drill spindle, feed screw and workbench guide rail. The selection of lubricating oil should be based on the requirements of the equipment manual and use a suitable model. When lubricating, make sure that the lubricating oil is evenly applied to all parts to avoid wear of parts due to insufficient lubrication. At the same time, check the sealing of the lubrication system to ensure that the lubricating oil does not leak. Regular lubrication can effectively extend the service life of the equipment and reduce the occurrence of equipment failures.
3. Maintenance of drill bits and fixtures
Drill bits and fixtures are key components of Double-Head Glass Drilling Machine and require regular maintenance. After a period of use, the drill bit may be worn or damaged. It is recommended to check the wear of the drill bit every month. If the edge of the drill bit is found to be severely worn or cracked, the drill bit should be replaced in time. The maintenance of the fixture is equally important. Check whether the clamping force of the fixture is normal and whether the surface of the fixture is damaged or deformed. For example, if the clamping force of the fixture is insufficient, it may cause the glass to shift during processing, affecting the processing quality. Regular maintenance of drill bits and fixtures can ensure the processing accuracy and stability of the equipment.
4. Maintenance of the pneumatic system
The pneumatic system is an important part of the Double-Head Glass Drilling Machine and requires regular maintenance. Every three months, the pneumatic system needs to be fully inspected and maintained. First, check the performance of pneumatic components, including cylinders, solenoid valves, and air pumps. If the cylinder is not moving smoothly or the solenoid valve is faulty, it should be repaired or replaced in time. Secondly, check the filter of the pneumatic system, clean the impurities in the filter, and ensure the cleanliness of the air source. Finally, check whether the pressure of the pneumatic system is normal. If the pressure is insufficient, it may affect the clamping force and workbench lifting function of the equipment. Regular maintenance of the pneumatic system can ensure the normal operation of the equipment and improve the reliability of the equipment.
5. Maintenance of the electrical system
The maintenance of the electrical system is an important part of the maintenance of the Double-Head Glass Drilling Machine. Every six months, the electrical system needs to be fully inspected and maintained. First, check the performance of electrical components, including motors, controllers, and sensors. If the components are damaged or faulty, they should be repaired or replaced in time. Secondly, check whether the connection of the electrical circuit is firm and whether there is any looseness or wear. If the line is found to be loose, it should be tightened in time; if the line is found to be severely worn, it should be replaced in time. Finally, check whether the grounding of the electrical system is good to ensure the safe operation of the equipment. Regular maintenance of the electrical system can effectively reduce the occurrence of equipment failures and extend the service life of the equipment.
6. Troubleshooting and recording
Double-Head Glass Drilling Machine may fail during use. Timely troubleshooting and recording of faults are important parts of maintenance. When the equipment fails, the operator should first check the fault indicator or alarm information of the equipment to preliminarily determine the cause of the failure. For example, if the equipment alarms "insufficient clamping force", it may be that the pneumatic system is leaking or the fixture is damaged. The operator can perform troubleshooting and repairs according to the fault prompts and the requirements of the equipment manual. At the same time, the fault phenomenon and maintenance process should be recorded in detail for future analysis and summary. Through troubleshooting and recording, potential problems of the equipment can be discovered in time, the recurrence of equipment failures can be avoided, and the operating efficiency of the equipment can be improved.